miniBOOSTER logotype Photo: HC1 hydraulic intensifier. Minimum Size – Maximum Power

miniBOOSTER Hydraulics A/S
Ellegårdvej 25G
DK - 6400 Sønderborg
Tel:  +45 7442 9292
Fax: +45 7442 4204

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  1. Description
  2. Flow rates
  3. Dimensions
  4. Functions
  5. Connection types
  6. Max tightening torque BSP
  7. Max tightening torque UNF
  8. Fluids and materials
  9. Ordering number

The HC1 miniBOOSTER


Photo: HC1 miniBOOSTER

HC1 versions: 9 different intensification factors

PIN: 20 – 200 bar (inlet pressure)

PH: 800 bar maximum (outlet pressure)

PRETURN: As low as possible (Return pressure to tank)

Intensification ratios: PH = (PIN – PReturn) i (Intensification)

Mounting: Inline tube

Accessories: Pilot operated dump valve available

A model = no dump valve
B model = with dump valve
G model = direct proportionally controlled



Image-link: Back to top of page.  Description of the HC1 miniBOOSTER hydraulic intensifier

The HC1 is the most compact miniBOOSTER unit weighing only 0.7 kg. It is ideal for use in applications where it is desirable to mount the unit on or in a tool, power pack, or other device.

The HC1 raises supplied pressure to a higher outlet pressure and automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure.



Image-link: Back to top of page.  Flow Rates

Intensification factor
i
Max. outlet flow
l/min
Max. inlet flow
l/min
1.2
0.5
8.0
1.5
0.5
8.0
2.0
0.5
8.0
2.8
0.5
8.0
3.3
0.5
8.0
4.0
0.4
8.0
4.8
0.4
8.0
6.2
0.3
8.0
7.5
0.3
8.0



Image-link: Back to top of page.  Dimensions


Drawing: HC1 miniBOOSTER dimensions.



Image-link: Back to top of page.  Functions

The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.

When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.

Function Diagram

Illustration: HC1 function diagram.




Image-link: Back to top of page.  Connection types

Connection IN / R H
1 1/8" BSP 1/4" BSP
2 3/8-24 UNF 9/16-18 UNF




Image-link: Back to top of page.  Max. tightening torque BSP

IN / R H
1/8" BSP 1/4" BSP
  with steel washer 2.0 da/Nm 4.0 da/Nm
  with aluminium washer 1.0 da/Nm
  with cutting edge 2.0 da/Nm 4.0 da/Nm




Image-link: Back to top of page.  Max. tightening torque UNF

IN / R H
3/8-24" UNF   9/16-18" UNF
  with o-ring 1.5 da/Nm 3.5 da/Nm




Image-link: Back to top of page.  Fluids and materials

Please see General Specifications.




Image-link: Back to top of page.  Ordering a HC1

Ordering example of a HC1 with i = 3.3,
DV incorporated and BSP connections: HC1 - 3.3 - B - 1

Model Intensification, i Dump Valve Connections
HC1
 your selection...
 your selection...
 your selection...
see flow rate table A = (no) / A model 1
B = (yes) / B model 2
 G = (proportional) / G model  

BVQI ISO 9001 logo.