miniBOOSTER logotype Photo: HC1 hydraulic intensifier. Minimum Size – Maximum Power

miniBOOSTER Hydraulics A/S
Ellegårdvej 25G
DK - 6400 Sønderborg
Tel:  +45 7442 9292
Fax: +45 7442 4204

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  1. Description
  2. Flow rates
  3. Dimensions
  4. Functions
  5. Connection types
  6. Max tightening torque BSP
  7. Max tightening torque UNF
  8. High pressure plate
  9. Fluids and materials
  10. Ordering number

The HC8 miniBOOSTER


Photo: HC8 miniBOOSTER

HC8 versions: 5 different intensification factors

PIN: 20 – 200 bar (inlet pressure)

PH: 2,000 bar maximum (outlet pressure)

PRETURN: As low as possible (Return pressure to tank)

Intensification ratios: PH = (PIN – PReturn) i (Intensification)

Mounting: Inline tube

Accessories: Pilot operated dump valve incorporated
Pressure gauge/transducer connection available

A model = no dump valve
B model = with dump valve
G model = direct proportionally controlled



Image-link: Back to top of page.  Description of the HC8 miniBOOSTER hydraulic intensifier

The HC8 was developed for applications where intensified pressure up to 2,000 bar are required. Operating like the HC2, the HC8 is a unique, self contained device which boosts inlet pressure by up to a 20:1 ratio without the use of external power.

In addition, the HC8 maintains high pressure by automatically compensating for consumption of oil on the high pressure side. High pressure is directly proportional to inlet pressure. The HC8 is compact in size. The HC8 works at inlet pressure from 20 to 200 bar. On standard versions maximum outlet pressure is 2,000 bar. Higher pressure is available on special request.



Image-link: Back to top of page.  Flow Rates

Intensification factor
i
Max. outlet flow
l/min
Max. inlet flow
l/min
5.0 1.6 14.0
6.6
1.3
13.0
9.0 0.9 13.0
13.0 0.6 12.0
20.0 0.3 12.0



Image-link: Back to top of page.  Dimensions


Drawing: HC8 miniBOOSTER dimensions.



Image-link: Back to top of page.  Functions

The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.

When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.

Function Diagram

Illustration: HC8 function diagram.




Image-link: Back to top of page.  Connection types

Connection IN / R
1 1/4" BSP
2 7/16-20 UNF




Image-link: Back to top of page.  Max. tightening torque BSP

IN / R
1/4" BSP
  with steel washer 4.0 da/Nm
  with aluminium washer 3.0 da/Nm
  with cutting edge 4.0 da/Nm




Image-link: Back to top of page.  Max. tightening torque UNF

IN / R
7/16-18" UNF
  with o-ring 2.0 da/Nm




Image-link: Back to top of page.  High pressure plate

Ordering Code
Port 1: HP-Connection
Port 2: PG-Connections
Port 3: Other Connections
Port 4: Other Connections
HP plate
Thread
Cone
Thread
Cone
Thread
Cone
Thread
Cone
8-281
1/2" BSP
120°
None
None
None
8-282
3/4" BSP
None
None
None
8-283
M16 x 1.5
60°
None
None
None
8-284
1/4" BSP
120°
None
None
None
8-285
1/4" BSP
120°
9/16-18 UNF
60°
None
None
8-286
3/4" BSP
9/16-18 UNF
60°
None
None
8-287
1/4" BSP
120°
9/16-18 UNF
60°
9/16-18 UNF
60°
None
8-288
9/16-18 UNF
60°
9/16-18 UNF
60°
None
None
8-289
1/4" BSP
120°
M14 x 1.5
60°
None
None
8-290
1/4" BSP
120°
M16 x 1.5
60°
None
None
8-291
1/4" BSP
120°
M15 x 1.0
None
None
8-292
M16 x 1.5
60°
M16 x 1.5
60°
None
None
8-293
1/2" BSP
60°
None
None
None
8-294
M16 x 1.5
60°
9/16-18 UNF
60°
M16 x 1.5
60°
None
8-295
M16 x 1.5
60°
9/16-18 UNF
60°
None
None
8-296
M20 x 1.5
60°
None
None
None
8-297
1/4" BSP
120°
9/16-18 UNF
60°
M14 x 1.5
60°
None
8-298
1/4" BSP
120°
9/16-18 UNF
60°
M16 x 1.5
60°
None
8-299
3/4-16 UNF
60°
None
None
None
8-300
M22 x 1.5
60°
None
None
None
8-320
M22 x 1.5
60°
M22 x 1.5
60°
None
None
8-321
1/4" BSP
120°
1/4" BSP
120°
None
None
8-322
M22 x 1.5
60°
9/16-18 UNF
60°
M22 x 1.5
60°
None
8-323
1/4" BSP
120°
9/16-18 UNF
60°
1/2"-20 UNF
60°
None
8-324
M22 x 1.5
60°
9/16-18 UNF
60°
None
None
8-325
1/4" BSP
120°
None
9/16-18 UNF
60°
9/16-18 UNF
60°

8-900 issue 9



Image-link: Back to top of page.  Fluids and materials

Please see General Specifications.




Image-link: Back to top of page.  Ordering a HC8

Ordering example of a HC8 with i = 13.0,
DV incorporated and BSP connections: HC8 - 13.0 - B - 1

Please note!
High pressure plate ordering code - see table
Other high pressure connections on request.

Model Intensification, i Dump Valve Connections
HC8
 your selection...
 your selection...
 your selection...
see flow rate table A = (no) / A model 1
B = (yes) / B model 2
 G = (proportional) / G model  

BVQI ISO 9001 logo.