miniBOOSTER logotype Photo: HC1 hydraulic intensifier. Minimum Size – Maximum Power

miniBOOSTER Hydraulics A/S
Ellegårdvej 25G
DK - 6400 Sønderborg
Tel:  +45 7442 9292
Fax: +45 7442 4204

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  1. Description
  2. Flow rates
  3. Dimensions
  4. Functions
  5. Connection types
  6. Max tightening torque BSP
  7. Max tightening torque UNF
  8. High pressure adapters
  9. Fluids and materials
  10. Ordering number

The HC7W miniBOOSTER


Photo: HC7W miniBOOSTER

HC7W versions: 5 different intensification factors

PIN: 20 – 200 bar (inlet pressure)

PH: 2000 bar maximum (outlet pressure)

PRETURN: As low as possible (Return pressure to tank)

Intensification ratios: PH = (PIN – PReturn) i (Intensification)

Mounting: Inline tube

Accessories: Pilot operated dump valve incorporated

A model = no dump valve
B model = with dump valve
G model = direct proportionally controlled



Image-link: Back to top of page.  Description of the HC7W miniBOOSTER hydraulic intensifier

The HC7W is a very compact high pressure unit capable of delivering pressure up to 2000 bar with an weight of only 1.5 kg. It is ideal for use with very thin (low viscosity) medias. It is ideal for use in portable applications like on power packs.

The HC7W raises supplied pressure to a higher outlet pressure and automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure. With the choice of different high pressure adapters a variety of threads can be obtained from the M22x1.5 thread in the HP port.



Image-link: Back to top of page.  Flow Rates

Intensification factor
i
Max. outlet flow
l/min
Max. inlet flow
l/min
5.0
1.6
14.0
6.6 1.3 13.0
9.0 0.9 13.0
13.0 0.6 12.0
20.0 0.3 12.0



Image-link: Back to top of page.  Dimensions


Drawing: HC7 miniBOOSTER dimensions.



Image-link: Back to top of page.  Functions

The basic operation is illustrated in the function diagram. Media is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.

When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.

Function Diagram

Illustration: HC7 function diagram.




Image-link: Back to top of page.  Connection types

Connection IN / R
1 1/4" BSP
2 7/16-20" UNF




Image-link: Back to top of page.  Max. tightening torque BSP

IN / R
1/4" BSP
  with steel washer 4.0 da/Nm
  with aluminium washer 3.0 da/Nm
  with cutting edge 4.0 da/Nm




Image-link: Back to top of page.  Max. tightening torque UNF

IN / R
7/16-20" UNF
  with o-ring 2.0 da/Nm




Image-link: Back to top of page.  High pressure adapters

  Ordering Code Male connection 1 Female connection 2
  7W-432 M22 x 1.5 9/16-18 UNF
  7W-433 M22 x 1.5 1/4" BSP
  7W-434 M22 x 1.5 Plug
  7W-437 9/16-18 UNF M12 x 1.5



Adapter Connection possibilities


Image-link: Back to top of page.  Fluids and materials

Fluids

  • Recognised hydraulic and transmission fluids compatible with Buna-N seals.
  • Viscosity 1 to 500 cSt (mm2/s)
  • Water glycol mix
  • Other media on request
  • For other fluids please contact technical sales.


Materials

Please see General Specifications.




Image-link: Back to top of page.  Ordering a HC7W

Ordering example of a HC7W with i = 13.0, H1 M22 x 1.5 and H2 19/16-18 UNF.
DV incorporated and BSP connections:
HC7W - 13.0 - B - 12 For media < 5 cSt (mm2/s) tested in water
HC7W - 13.0 - B - 12S For media > 5 cSt (mm2/s) tested in hydraulic oil

Model Intensification, i Dump Valve Connections
HC7W
 your selection...
 your selection...
see table below
see flow rate table A = (no) / A model
B = (yes) / B model
 G = (proportional) / G model  


  Ordering Code IN, R H1 H2 H3
  HC7W-___-__-11 1/4" BSP M22 x 1.5
  HC7W-___-__-21 7/16-20 UNF M22 x 1.5
  HC7W-___-__-12 1/4" BSP M22 x 1.5 9/16-18 UNF
  HC7W-___-__-22 7/16-20 UNF M22 x 1.5 9/16-18 UNF
  HC7W-___-__-13 1/4" BSP M22 x 1.5 9/16-18 UNF 9/16-18 UNF
  HC7W-___-__-23 7/16-20 UNF M22 x 1.5 9/16-18 UNF 9/16-18 UNF

BVQI ISO 9001 logo.