HC62-013

Key features:

 

Automatically activated (sequence valve)

High pressure – up to 800 bar (11,600 psi)

Fast fill – system flows up to 300 l/min

Max. inlet pressure = 345 bar

Adjustable outlet pressure

Extended service life

Robust design

Flexible design; several boosters/intensification ratios

Switch from by-pass to intensified flow

Mounting: Inline tube or flanged

Model versions:

A model = no dump valve
B model = with dump valve
G model = direct proportionally controlled

Material certificate 3.1 on request

Description

HC62-013 In-line Intensifier System is designed to boost the hydraulic pressure from the pump to the workload. It operates only when needed, to save energy. The system is dynamical by means of being able to provide flow at high pressure.

Typical applications

Mobile attachments; motors – steering systems – cutters – crushers – shears, off highway equipment, injection molding machines and hydraulic presses. Applicable to machines with insufficient pump capacity to prevent machine stoppage when peak pressures occur.

Easy installation

HC62-013 is provided with four mounting holes for through bolt installation. The four connection ports are placed logically in pairs and in line of each other on the HIC block. All surfaces are electroplated for good protection and fine surface finish.

HP flange mounting is optional. Furthermore, it is possible to flange multiple HC62-013 intensifier systems in order to achieve higher flow.

Flow rates

Intensification factor
i
Max. intensified outlet flow
l/min
Max. by-pass pump flow
l/min
1.243.0300
1.537.0300
2.032.0300
2.526.0300
3.322.0300
4.018.0300
4.914.0300
6.311.0300
8.29.0300

Functions

The function of the system is simple, but smart. The hydraulic oil is by-passed directly from the pump to the workload at maximum flow when back pressure from the workload has reached a set point close to the maximum pressure of pump.

A sequence valve opens and directs the oil to the booster, which makes the pressure rise. The shift between maximum pump pressure and high pressure happens without intervention from the user and ensures that the workload at all times will be driven at a maximum speed in relation to the required high pressure.

A relief valve is installed to control the maximum allowable pressure the system can output, allowing the booster to go for a higher end pressure producing flow at the decided pressure.

Function diagram A-model

62-013-A-01

Function diagram B-model

62-013-B-01

Dimensions

Dimension drawing 62-013-120-01

Connection types

ConnectionP / T / ZH
11" BSPP1" BSPP
11" BSPPFlange mounting

Flange mounting

Flange mounting drawing 62-120-F

Fluids and materials

Additional information is available on the site General specifications

 

Ordering an HC62-013

Ordering example of an HC62-013 with i = 4.0, DV incorporated and BSPP connections: HC62 – 013 – 4.0 – B – 1

Attention note!
The G-model is available in 2 variants, when ordering please specify accordingly:

  • Dynamic – low hysteresis: Ordering example of an HC62-013 with i = 4.0 RV incorporated and BSPP connections: HC62-013 – 4.0 – G – 1
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support. Ordering example of an HC62-013 with i = 4.0 RV with opening ratio x.x incorporated and BSPP connections: HC62-013 – 4.0 – G – x.x – 1
R

Model

  • HC62-013
R

Intensification, i

  • Select factor
  • See flow rate table
R

Model version

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve
R

Connections

  • Select thread
  • 1 = BSPP

Selection of intensification factor

The intensification factor depends on available inlet and desired outlet pressure. To calculate the initial factor, please use the following formular:

i = Desired high pressure / Pump pressure

Desired pressure: 500 bar

Pump pressure: 200 bar

i = 500 / 200 = 2.5

For static use: Select an intensification factor higher or equal to the calculated value. In this case i = 2.5, the desired pressure of 500 bar is finally adjusted with the HP relief valve.

For dynamic use: Select an intensification factor 60% higher than the calculated value. In this case i = 500 / 200 = 2.5 + 60% = 4.0, the desired pressure of 500 bar is finally adjusted with the HP relief valve.

Adjust the pressure-reducing valve to reach a pressure 40% higher than the settings at the relief valve. In this case 500 + 40% = 700 bar.

Max. tightening torque

P / TH / Z
1" BSPP1" BSPP
with steel washer33.0 da/Nm33.0 da/Nm
with cutting edge33.0 da/Nm33.0 da/Nm

Max. tightening torque flange mounting

Mounting bolt
M10 8.8  5.0 da/Nm