Pressure on demand
High pressure – up to 700 bar (10,000 psi)
Fast fill – system flows up to 400 l/min
Max. inlet pressure = 345 bar
Adjustable outlet pressure
Extended service life
Flexible design; several boosters/intensification factors
The M-HC-012 In-line Intensifier System is designed to boost the hydraulic pressure from the pump to the workload. The system operates by solenoid activation. The operator is in full control of the system and can decide if a boosted pressure to the workload should be applied.
The system is dynamical by means of being able to provide flow at high pressure for intermittent use (< 10 min duty cycle).
Mobile attachments; motors – steering systems – cutters – crushers – shears, off highway equipment, injection molding machines and hydraulic presses. Applicable to machines with insufficient pump capacity to prevent machine stoppage when peak pressures occur.
M-HC-012 is provided with four mounting holes for through bolt installation. The four connection ports are placed logically in pairs and in line of each other on the HIC block. All surfaces are electroplated for good protection and fine surface finish.
The function of the system is simple, but smart. The system operates by solenoid activation. The operator is in full control of the system and can decide if a boosted pressure to the workload should be applied.
A relief valve is installed to control the maximum allowable pressure that the system can output, and allowing the booster to go for a higher end pressure producing flow at the decided pressure.
|Connection||P / T / Z / H||M (P / H / 1), F1 / F2|
|M-HC3/-HC2D-01_-1L55||1/2" BSPP||1/4" BSPP|
|M-HC3/-HC2D-01_-1L100||1/2" BSPP||1/4" BSPP|
|M-HC6D-01_-1L55||1/2" BSPP||1/4" BSPP|
|M-HC6D-01_-1L100||1/2" BSPP||1/4" BSPP|
|M-HC6D-01_-1L200||1 1/4" BSPP||1/4" BSPP|
|M-HC6D-01_-1L400||1 1/4" BSPP||1/4" BSPP|
Flange mounting drawing HV-399-02
Fluids and materials
Additional information is available on the site General specifications
Ordering an M-MC-012
Ordering example of an M-HC-012 for 700 bar, connection tube BSPP with HC3 i = 3.2, static use:
M-HC3-012-1L55 mounted with HC3-3.2-A-D
Guidance to calculate the intensification factor for dynamic or static use is at the bottom of this section.
Valve pre-settings is required, please specify when ordering the intensifier system.
Selection of intensifier system
|Ordering code||Connection||Bypass flow||Max. pressure||Weight||Dimension drawing PDF|
|M-HC2D-012-1L55||Tube||55 l/min||700 bar||11.8 kg||M-HC2D-012-1L|
|M-HC3-012-1L55||Tube||55 l/min||700 bar||10.0 kg||M-HC3-012-1L|
|M-HC2D-012-1L100||Tube||100 l/min||700 bar||12.6 kg||M-HC2D-012-1L100-00|
|M-HC3-012-1L100||Tube||100 l/min||700 bar||11.0 kg||M-HC3-012-1L100|
|M-HC6D-012-1L100||Tube||100 l/min||700 bar||33.0 kg||M-HC6D-012-1L100|
|M-HC6D-012-1L200||Tube||200 l/min||700 bar||44.0 kg||M-HC6D-012-1L200-00|
|M-HC6D-012-1L400||Tube||400 l/min||700 bar||47.0 kg||M-HC6D-012-1L400-01|
|M-HC2D-012-FL55||Flange||55 l/min||700 bar||10.5 kg||M-HC2D-012-FL|
|M-HC3-012-FL55||Flange||55 l/min||700 bar||10.8 kg||M-HC3-012-FL|
|M-HC2D-012-FL100||Flange||100 l/min||700 bar||11.5 kg||M-HC2D-012-FL100-00|
|M-HC3-012-FL100||Flange||100 l/min||700 bar||9.8 kg||M-HC3-012-FL100-01|
|M-HC6D-012-FL100||Flange||100 l/min||700 bar||30.0 kg||M-HC6D-012-FL100|
|M-HC6D-012-FL200||Flange||200 l/min||700 bar||40.0 kg||M-HC6D-012-FL200-00|
|M-HC6D-012-FL400||Flange||400 l/min||700 bar||43.0 kg||M-HC6D-012-FL400|
The intensification factor depends on available inlet and desired outlet pressure. To calculate the initial factor, use the following formular:
i = Desired high pressure / pump pressure
Desired pressure: 600 bar
Pump pressure: 200 bar
i = 600 / 200 = 3.0
For static use: Select an intensification factor higher or equal to the calculated value. In this example calculated i = 3.0, select factor i = 3.2 for an HC3 booster. The desired pressure of 600 bar is finally adjusted with the HP relief valve.
For dynamic use: Select an intensification factor 60% higher than the calculated value. In this example calculated i = 600 / 200 = 3.0 + 60% = 4.8, select factor i = 5.0 for an HC3 booster. The desired pressure of 600 bar is finally adjusted with the HP relief valve.
Max. tightening torque BSPP
|P / T||H / Z|
|1/2" BSPP||1/2" BSPP|
|with steel washer||13.0 da/Nm||13.0 da/Nm|
|with aluminium washer||7.0 da/Nm||–|
|with cutting edge||13.0 da/Nm||13.0 da/Nm|